What Industries Benefit The Most From Counterbalanced Cranes?

Counterbalanced cranes are an important tool in various industrial sectors, known for their stability and efficiency in handling heavy loads. These cranes, including counterbalanced floor cranes, are designed to provide precise control and safety when lifting and moving substantial materials.

With their unique design that balances the load and counterweight, counterbalanced cranes are particularly valuable in industries like automotive, pharmaceutical, logistics and distribution. The benefits of counterbalanced floor cranes include their ability to operate effectively in multiple environments, enhancing productivity and ensuring smooth operations. 

Industries That Benefit From Counterbalanced Floor Cranes 

Counterbalanced floor cranes are versatile tools that have found widespread applications across various industries. Their unique design, which allows for precise lifting and handling without the need for front or side stabilisers, makes them ideal for use in environments where space is limited and flexibility is paramount. Here’s a look at some of the industries that experience significant benefits of counterbalanced floor cranes. 

Pharmaceutical Industry 

The pharmaceutical industry, known for its stringent hygiene and contamination control standards, greatly benefits from the use of counterbalanced floor cranes. These cranes are made from anti-corrosive stainless steel. Hence, they can handle packaging line components, containers, and bulk loads with precision.

The ergonomic design of these cranes contributes to the flexibility of handling different tasks, making it easier to comply with strict safety regulations. The benefits of counterbalanced floor cranes in this sector include enhanced cleanliness, ease of maintenance, and protection against chemical agents, ensuring the longevity and reliability of the equipment. 

Metallurgical Industry 

In the metallurgical industry, heavy-duty lifting is essential, and the benefits of counterbalanced floor cranes are indispensable. These cranes come with a lifting capacity of up to 2000 kg. And this feature makes them crucial for sheet metal parts and moving coils. Major steel mills across utilise these cranes to efficiently handle and transport heavy steel products.

Paired with customised accessories such as clamps, lifting beams, and magnets, counterbalanced cranes offer a flexible and safer alternative to overhead cranes or stationary jib arms. The strength and adaptability of these cranes highlight their crucial role in the metallurgical industry. 

Automotive Industry 

The automotive industry demands adaptability and precision, especially during the process of production. The benefits of counterbalanced floor cranes with swivel jib arms are particularly valuable for lifting and positioning components during assembly processes.

Leading car manufacturers depend on these cranes for specialised tasks or for restocking parts that aren't supplied through automated systems.The versatility of counterbalanced cranes, offering capacities ranging from 200 to 2000 kg and heights exceeding 5500 mm, makes them ideal for operations in spaces where flexibility and frequent layout changes are required. 

Chemical Industry 

Maintenance of machinery such as mixers, extruders, and agitators is a regular necessity In the chemical industry. The benefits of counterbalanced floor cranes have the ability to reach and lift components in areas inaccessible to stationary equipment.

These cranes come with a lifting height capacity of over 4 metres and an overhang of up to 3 metre. They are ideal for safely extracting and transporting components like motors, mixer covers, and cylinders. Their mobility and precision ensure that maintenance tasks are carried out efficiently and safely, reducing downtime and enhancing productivity. 

Logistics and Distribution Industry 

The logistics and distribution industry frequently handles bulk materials that are not palletized, making the use of counterbalanced floor cranes important. These portable cranes are equipped with telescopic jib arms. They are best to  lift and move items such as motors, transformers, and hydraulic power packs.

Their compact design and manual or electric controls allow for precise handling in tight spaces, making them ideal for workshops and craft businesses. The ability to manoeuvre in congested areas and handle variable loads with ease makes these cranes an invaluable asset in logistics and distribution. 

Construction Industry 

Construction sites, especially those involving rooftop work, benefit significantly from the benefits of counterbalanced floor cranes. These cranes, equipped with foldable masts and removable weights, can be easily transported and set up on-site. Their ability to be lifted by conventional cranes or transported on freight elevators makes them ideal for jobs where traditional heavy equipment is not available.

The high manoeuvrability of these cranes, combined with their capability to operate on uneven ground, makes them indispensable for various construction tasks. They help ensure that the projects are completed efficiently and safely. 

Tire Manufacturing Industry 

The tire manufacturing industry, which involves the production of tires for vehicles, benefits from the benefits of counterbalanced floor cranes in various ways. These cranes are designed to navigate narrow aisles and handle molds weighing between 100 and 200 kg.

The electric jib arm’s 90° rotation and double extension allow for precise positioning of molds, ensuring that they are correctly placed on assembly lines or transported to maintenance departments. The compact design and high manoeuvrability of these cranes make them an essential tool in tire manufacturing. 

CNC Machine Tools Installation 

In industries involving CNC machining centres and precision mechanical work, the benefits of counterbalanced floor cranes are highly valued. These cranes are designed to handle and position heavy components, molds, and tools with utmost precision and safety.

The counterbalanced design allows operators to bring the lifting equipment close to machinery, ensuring that tools and components are picked and placed accurately. Their compact height and width enable them to manoeuvre in tight spaces, making them ideal for installation and maintenance tasks in CNC machining environments. 

Plastic Materials and Injection Molding 

The benefits of counterbalanced floor cranes are particularly evident in the plastic injection moulding industry, where precision is key. These cranes, with a fixed jib arm and a compact frontal footprint, are ideal for equipping tools on injection moulding machines and changing molds.

Their ability to extend and position the lifting arm within tight spaces ensures that tasks are completed with safety and accuracy. These cranes offer unmatched reliability and flexibility for intensive and heavy-duty tasks which are essential for maintaining production efficiency in the plastics industry.  

Conclusion 

Counterbalanced floor cranes are invaluable across industries. They offer unmatched versatility and efficiency. They excel in handling heavy loads in tight spaces, making them ideal for sectors like pharmaceuticals, metallurgy, and automotive manufacturing. These cranes enhance safety, streamline workflows, and adapt to various tasks, from routine maintenance to complex assembly. Their ability to operate in challenging environments and manage diverse loads makes them a critical asset in modern industrial operations. The benefits of counterbalanced floor cranes are indispensable to achieving operational excellence across multiple industries.